Product Description
Kc Roller Chain Shaft Coupling Sprocket Connector Flexible Couplings for Paper Bag Machine Gl with Housing Gear
The chain coupling,compose of two-strand roller chains and 2 sprockets,features simple and compact structure,and high flexibility,power transmission capability and durability.What’s more,the chain coupling allows simple connection/disconnection,and the use of the housing enhances safety and durability.
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/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can chain couplings be used in high-speed applications?
Chain couplings can be used in certain high-speed applications, but there are limitations and considerations that need to be taken into account. The suitability of chain couplings for high-speed applications depends on factors such as the specific design of the coupling, the chosen chain type, and the operating conditions. Here are some key points to consider:
- Coupling Design: The design of the chain coupling plays a crucial role in determining its suitability for high-speed applications. High-speed chain couplings typically incorporate features that minimize vibration, reduce stress concentrations, and ensure smooth operation. Couplings designed for high-speed use may have additional balancing or damping mechanisms to counteract potential issues associated with centrifugal forces and resonance.
- Chain Type: The type of chain used in the coupling can affect its performance at high speeds. In general, roller chains are commonly used in chain couplings. However, for high-speed applications, special high-speed roller chains or other chain types designed for increased rotational speeds may be required. These chains are designed to minimize friction, reduce wear, and handle the centrifugal forces associated with high-speed operation.
- Bearing Selection: Proper bearing selection is critical for high-speed chain couplings. The bearings used in the coupling should be capable of handling the anticipated speeds and dynamic loads. High-quality, precision bearings with appropriate lubrication are typically necessary to ensure smooth operation and minimize the risk of premature failure.
- Balancing and Vibration: High-speed chain couplings should be properly balanced to minimize vibration and ensure stable operation. Imbalances in rotating components can lead to increased noise, excessive stress, and reduced service life. Balancing techniques such as dynamic balancing or the use of counterweights may be employed to achieve smooth and reliable operation.
- Lubrication: Adequate lubrication is crucial for high-speed chain couplings to minimize friction, reduce wear, and dissipate heat effectively. Proper lubrication practices, including the use of high-quality lubricants and regular maintenance, should be followed to ensure optimal performance and prevent premature failure.
Despite these considerations, it’s important to note that chain couplings may have practical limitations in terms of maximum allowable speeds. The specific speed limitations will depend on factors such as the coupling design, chain type, size, and the operating conditions. It is advisable to consult the manufacturer’s specifications and guidelines to determine the maximum recommended speed for a particular chain coupling.
In certain high-speed applications where chain couplings may not be suitable, alternative coupling types such as flexible disc couplings, gear couplings, or elastomeric couplings specifically designed for high-speed applications may be more appropriate. These couplings are engineered to handle the challenges associated with high rotational speeds, offering improved balance, reduced vibration, and higher speed capabilities.
Overall, when considering the use of chain couplings in high-speed applications, it is essential to carefully evaluate the specific requirements, consult with the manufacturer, and ensure that the coupling is designed and selected to operate safely and reliably at the desired speeds.
Can chain couplings accommodate angular misalignment?
Yes, chain couplings are designed to accommodate a certain degree of angular misalignment between the connected shafts. Angular misalignment refers to the situation where the axes of the two shafts are not perfectly aligned and form an angle with each other.
Chain couplings are flexible in nature, and their design allows for some degree of angular displacement. The flexibility is primarily provided by the roller chain, which can bend and adjust to a certain extent to accommodate the misalignment. This flexibility helps to reduce the stress on the coupling components and allows for smoother operation even in the presence of angular misalignment.
However, it is important to note that chain couplings have limitations in terms of angular misalignment. Excessive angular misalignment beyond the specified limits can lead to increased stress, accelerated wear, and potential coupling failure. The manufacturer’s specifications and guidelines should be followed to ensure that the angular misalignment remains within the acceptable range for the specific chain coupling being used.
Regular inspection and maintenance of the chain coupling are also essential to identify and address any misalignment issues. If significant angular misalignment is detected, corrective measures should be taken, such as realigning the shafts or considering alternative coupling options that are better suited for the specific misalignment requirements.
It is worth mentioning that chain couplings are more tolerant of angular misalignment compared to some other types of couplings, such as rigid or gear couplings. However, it is still important to strive for proper alignment during installation and minimize any excessive misalignment to ensure optimal performance, reliability, and longevity of the chain coupling and the connected machinery or equipment.
What is a chain coupling?
A chain coupling is a mechanical device used to connect two rotating shafts in a power transmission system. It consists of two sprockets or toothed wheels and a roller chain that meshes with the sprocket teeth. The sprockets are mounted on the respective shafts and linked together by the chain, allowing torque to be transmitted from one shaft to the other.
Chain couplings are designed to provide a flexible and reliable connection between shafts while accommodating misalignment between them. They are known for their ability to compensate for angular, parallel, and axial misalignments, making them suitable for a wide range of industrial applications.
The sprockets of a chain coupling typically have hardened teeth that engage with the rollers of the chain. The chain itself is made up of a series of interconnected links, each consisting of two plates joined by pins. The rollers are mounted on the pins, allowing them to rotate freely and mesh with the sprocket teeth.
One of the key advantages of chain couplings is their ability to transmit high torque loads. The engagement between the sprockets and the chain provides a positive drive, allowing for efficient power transfer even in demanding applications. Chain couplings are commonly used in heavy-duty machinery and equipment where large amounts of power need to be transferred, such as conveyors, mixers, crushers, and industrial drives.
Chain couplings also offer flexibility in shaft alignment. They can compensate for angular misalignment, which occurs when the shafts are not perfectly aligned at an angle. Additionally, they can accommodate parallel misalignment, where the shafts are offset from each other, as well as axial misalignment, which refers to the displacement along the axis of the shafts.
Proper lubrication is essential for the efficient operation and longevity of chain couplings. Lubricants such as oil or grease are applied to the chain and sprockets to reduce friction and wear. This helps to prevent heat buildup and ensures smooth rotation and power transmission.
Chain couplings are available in various sizes, configurations, and materials to suit different application requirements. The selection of a chain coupling depends on factors such as torque capacity, speed, shaft diameter, and misalignment tolerance.
In summary, chain couplings provide a flexible, reliable, and high-torque solution for connecting rotating shafts in power transmission systems. They offer the ability to compensate for misalignment, making them suitable for a wide range of industrial applications where efficient power transfer is crucial.
editor by CX 2024-02-24
China Professional Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling KC6018
Product Description
FAQ
Q:Is your company a trading company or a manufacturer?
A: We have our own factory.
Q:How long does the lead time take?
A: If the goods are in stock, it is generally 1-2 days; if the goods are not in stock, it is 5-10 days, depending on the quantity.
Q: Can I order shaft bore couplings that are not listed in the catalog?)(Additional machining service for coupling shaft hole
A:Of course.In addition, the recommended dimensional tolerance for the applicable shaft diameter is H7.
Q: How to handle when the received parts are of poor quality?
A:If there is any non-conformity of the product, please contact us immediately, we will check the problem in the first time, and rework or repair.
Q: Why choose XingHe Precision Transmission ?
A:As a professional manufacturer of coupling , we possess a skillful team of workers and designers To provide our customers with first-class services.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Roller Chain Couplings for Heavy Machinery and Industrial Conveyors
Yes, roller chain couplings are suitable for use in heavy machinery and industrial conveyors. They are widely used in various industrial applications, including mining equipment, steel mills, heavy-duty conveyors, and other heavy machinery systems.
The robust design of roller chain couplings allows them to handle high torque and heavy loads, making them ideal for demanding industrial environments. They are capable of transmitting significant power while providing flexibility to accommodate misalignments and shock loads.
Industrial conveyors often require reliable power transmission systems that can handle continuous operation and endure the harsh conditions of heavy material handling. Roller chain couplings offer a cost-effective and durable solution for connecting conveyor drive systems, enabling smooth and efficient operation.
When selecting roller chain couplings for heavy machinery or industrial conveyors, it is essential to consider the specific requirements of the application, including torque, speed, shaft size, and environmental conditions. Additionally, regular maintenance and proper lubrication are vital to ensure optimal performance and longevity of the coupling in these demanding applications.
Roller Chain Couplings in Applications Requiring Frequent Starts and Stops
Yes, roller chain couplings can be used in applications that require frequent starts and stops. These couplings are designed to provide reliable torque transmission and accommodate misalignments even during repetitive and rapid motion changes.
The key features that make roller chain couplings suitable for such applications include:
- Durable Construction: Roller chain couplings are typically constructed from high-quality materials, such as steel or stainless steel, which offer excellent durability and resistance to wear and fatigue.
- Shock Absorption: The flexible nature of roller chain couplings allows them to absorb shocks and vibrations that may occur during frequent starts and stops, preventing damage to connected equipment.
- Backlash Minimization: Roller chain couplings are designed to minimize backlash, which is the amount of free play between the connected shafts. This feature ensures precise and reliable torque transmission, even when starting and stopping repeatedly.
- Smooth Operation: The chain and sprocket design of roller chain couplings allows for smooth operation, reducing jarring movements during starts and stops.
- Misalignment Tolerance: Roller chain couplings can accommodate angular and parallel misalignments between shafts, which is essential in applications where frequent starts and stops may lead to slight shifts in the alignment.
- Easy Maintenance: Roller chain couplings are relatively easy to maintain, making them suitable for applications requiring frequent operation. Regular inspection and lubrication can help ensure optimal performance.
It is important to select the appropriate size and type of roller chain coupling based on the specific requirements of the application, including the expected frequency of starts and stops. Proper maintenance and monitoring of the coupling’s condition can help prolong its lifespan and ensure smooth operation even in demanding applications with frequent motion changes.
Working Principle of Roller Chain Coupling and Its Advantages
A roller chain coupling works on the principle of transferring torque between two shafts using a roller chain wrapped around sprockets on each shaft. The sprockets are connected by the roller chain, and when one sprocket rotates, it drives the other sprocket, transmitting the torque from one shaft to the other.
The advantages of roller chain couplings over other coupling types include:
- High Torque Capacity: Roller chain couplings can handle high torque loads, making them suitable for heavy-duty industrial applications.
- Compact Design: The compact and simple design of roller chain couplings allows for easy installation in tight spaces and restricted environments.
- Misalignment Tolerance: Roller chain couplings can accommodate angular, parallel, and axial misalignments between the shafts, reducing the need for precise alignment during installation.
- Shock Absorption: The inherent flexibility of the roller chain allows it to absorb shocks and dampen vibrations, protecting connected equipment from sudden loads and impacts.
- Cost-Effective: Roller chain couplings are generally cost-effective compared to other coupling types, providing an economical solution for power transmission needs.
- Wide Application Range: Roller chain couplings are used in various industries, including manufacturing, agriculture, construction, and material handling, due to their versatility and reliable performance.
- Easy Maintenance: Roller chain couplings are relatively easy to maintain and require minimal lubrication to keep the chain running smoothly.
- Long Service Life: When properly installed and maintained, roller chain couplings offer a long service life, contributing to the overall efficiency and reliability of mechanical systems.
Overall, the working principle and advantages of roller chain couplings make them a popular choice for transmitting torque between shafts in diverse industrial applications.
editor by CX 2024-02-19
China Standard Roller Chain with Sprocket Assembly Gc112014 Chain Coupling Gc112014
Product Description
chain coupling, roller chain with sprocket assembly for transmission system.
Chain couplings are suitable for the elastic transmission of rotating components over a wider speed range.
the couplings consist of 2 pre-drilled sprockets with the same number of teeth and a double roller chain DIN8171 with a straight spring lock
the simple opening of these couplings allows quick assembly and disassembly by simply loosening the connecting chain
all in one, the product offers an optimal price / ratio for numerous applications.
on request and depending on the application, the chain couplings can be supplied with hardened teeth as well as with a bore with an adjusting screw cap per wheel
Technical data list,
| Coupling No | Chain type | Teeth Number | Dm | A | E | L | H | d |
| YC0614 | 06B-2 | 14/14 | 31 | 25 | 51 | 55 | 16.6 | 8 |
| YC0618 | 06B-2 | 18/18 | 43 | 28 | 63 | 61 | 16.6 | 10 |
| YC571 | 08B-2 | 14/14 | 41 | 28 | 68.9 | 62.7 | 22 | 10 |
| YC 0571 | 08B-2 | 18/18 | 56 | 28 | 85 | 62.7 | 22 | 12 |
| YC1018 | 10B-2 | 18/18 | 70 | 30 | 106.2 | 67.5 | 26 | 14 |
| YC1218 | 12B-2 | 18/18 | 80 | 35 | 125.8 | 78.4 | 28 | 16 |
| YC1224 | 12B-2 | 24/24 | 90 | 40 | 162.1 | 88.4 | 28 | 20 |
| YC1618 | 16B-2 | 18/18 | 100 | 45 | 167.3 | 105.7 | 47 | 20 |
| YC1624 | 16B-2 | 24/24 | 110 | 50 | 215.6 | 115.7 | 47 | 20 |
Products picture,
Packing picture,
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the common materials used in chain couplings?
Chain couplings are commonly made from various materials that offer the necessary strength, durability, and wear resistance required for transmitting torque between shafts. The choice of materials depends on factors such as the application requirements, operating conditions, and the specific design of the coupling. Here are some common materials used in chain couplings:
- Steel: Steel is one of the most widely used materials for chain couplings. It offers excellent strength, toughness, and resistance to wear and fatigue. Carbon steel and alloy steel are commonly used, with alloy steel providing enhanced properties such as higher tensile strength and improved corrosion resistance.
- Stainless Steel: Stainless steel is chosen for chain couplings when corrosion resistance is a critical requirement. It offers good mechanical properties along with resistance to rust and corrosion, making it suitable for applications in harsh environments or where exposure to moisture or chemicals is present.
- Cast Iron: Cast iron is occasionally used for chain couplings, particularly in applications where cost-effectiveness and moderate strength are important factors. Cast iron provides good wear resistance and can withstand moderate loads and operating conditions.
- Bronze: Bronze is utilized in certain specialized chain couplings, especially in applications where self-lubrication and high resistance to corrosion are required. Bronze has good friction properties and can operate in conditions where lubrication may be limited or unavailable.
- Plastics: In some cases, certain plastics, such as nylon or polyurethane, are used for chain coupling components like chain guides or protective covers. Plastics offer low friction, noise reduction, and resistance to chemicals, making them suitable for specific applications.
It’s important to note that the materials used in chain couplings may vary depending on the specific manufacturer, coupling design, and application requirements. It is recommended to consult the manufacturer’s specifications and guidelines to determine the appropriate materials for a particular chain coupling.
Additionally, in some cases, chain couplings may incorporate a combination of different materials, such as steel for the sprockets and roller chain, and elastomers for the flexible elements. This hybrid construction allows for optimized performance, balancing strength, flexibility, and damping characteristics.
Overall, the selection of materials for chain couplings is crucial to ensure reliable and efficient power transmission while considering factors such as load capacity, operating conditions, and the desired service life of the coupling.
Can chain couplings accommodate angular misalignment?
Yes, chain couplings are designed to accommodate a certain degree of angular misalignment between the connected shafts. Angular misalignment refers to the situation where the axes of the two shafts are not perfectly aligned and form an angle with each other.
Chain couplings are flexible in nature, and their design allows for some degree of angular displacement. The flexibility is primarily provided by the roller chain, which can bend and adjust to a certain extent to accommodate the misalignment. This flexibility helps to reduce the stress on the coupling components and allows for smoother operation even in the presence of angular misalignment.
However, it is important to note that chain couplings have limitations in terms of angular misalignment. Excessive angular misalignment beyond the specified limits can lead to increased stress, accelerated wear, and potential coupling failure. The manufacturer’s specifications and guidelines should be followed to ensure that the angular misalignment remains within the acceptable range for the specific chain coupling being used.
Regular inspection and maintenance of the chain coupling are also essential to identify and address any misalignment issues. If significant angular misalignment is detected, corrective measures should be taken, such as realigning the shafts or considering alternative coupling options that are better suited for the specific misalignment requirements.
It is worth mentioning that chain couplings are more tolerant of angular misalignment compared to some other types of couplings, such as rigid or gear couplings. However, it is still important to strive for proper alignment during installation and minimize any excessive misalignment to ensure optimal performance, reliability, and longevity of the chain coupling and the connected machinery or equipment.
What are the disadvantages of chain couplings?
-
Backlash: Chain couplings can exhibit a certain degree of backlash or play due to the clearances between the chain rollers and the sprocket teeth. This can result in reduced precision and accuracy in applications where precise motion control is required.
-
Noise and Vibration: The engagement between the chain and sprockets can generate noise and vibration during operation. This can be problematic in applications where noise reduction is important or where excessive vibration can affect the performance or integrity of the machinery.
-
Maintenance Requirements: While chain couplings are relatively easy to maintain, they still require regular attention. Lubrication of the chain and sprockets is essential to reduce wear and friction. Additionally, periodic inspection and adjustment of chain tension are necessary to ensure proper operation. Neglecting maintenance tasks can lead to premature wear, decreased efficiency, and potential coupling failure.
-
Space and Weight: Chain couplings occupy a certain amount of space due to the presence of sprockets and the length of the chain. In applications with space constraints, the size of the coupling may limit its usability. Additionally, the weight of the coupling components can be a consideration in applications where weight reduction is important.
-
Limitations in High-Speed Applications: Chain couplings may have limitations in high-speed applications. At high rotational speeds, the centrifugal forces acting on the chain and sprockets can increase, potentially causing stress and reducing the efficiency of the coupling. In such cases, alternative coupling designs, such as gear or flexible shaft couplings, may be more suitable.
-
Wear and Service Life: Like any mechanical component, chain couplings are subject to wear over time. The chain and sprockets can experience gradual wear and elongation, requiring eventual replacement. The service life of a chain coupling depends on factors such as the operating conditions, maintenance practices, and the quality of the components used.
While chain couplings offer several advantages, it is important to consider these disadvantages and evaluate their impact based on the specific application requirements. Proper maintenance, periodic inspection, and careful consideration of design factors can help mitigate these disadvantages and ensure optimal performance and longevity of the chain coupling.
editor by CX 2024-02-08
China best 06b14 14teeth with Sprocket with Roller Chain 06b-2 Coupling Chain
Product Description
chain coupling, roller chain with sprocket assembly for transmission system.
Chain couplings are suitable for the elastic transmission of rotating components over a wider speed range.
the couplings consist of 2 pre-drilled sprockets with the same number of teeth and a double roller chain DIN8171 with a straight spring lock
the simple opening of these couplings allows quick assembly and disassembly by simply loosening the connecting chain
all in one, the product offers an optimal price / ratio for numerous applications.
on request and depending on the application, the chain couplings can be supplied with hardened teeth as well as with a bore with an adjusting screw cap per wheel
Technical data list,
| Coupling No | Chain type | Teeth Number | Dm | A | E | L | H | d |
| YC0614 | 06B-2 | 14/14 | 31 | 25 | 51 | 55 | 16.6 | 8 |
| YC0618 | 06B-2 | 18/18 | 43 | 28 | 63 | 61 | 16.6 | 10 |
| YC571 | 08B-2 | 14/14 | 41 | 28 | 68.9 | 62.7 | 22 | 10 |
| YC 0571 | 08B-2 | 18/18 | 56 | 28 | 85 | 62.7 | 22 | 12 |
| YC1018 | 10B-2 | 18/18 | 70 | 30 | 106.2 | 67.5 | 26 | 14 |
| YC1218 | 12B-2 | 18/18 | 80 | 35 | 125.8 | 78.4 | 28 | 16 |
| YC1224 | 12B-2 | 24/24 | 90 | 40 | 162.1 | 88.4 | 28 | 20 |
| YC1618 | 16B-2 | 18/18 | 100 | 45 | 167.3 | 105.7 | 47 | 20 |
| YC1624 | 16B-2 | 24/24 | 110 | 50 | 215.6 | 115.7 | 47 | 20 |
Products picture,
Packing picture,
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Sizes and Specifications of Roller Chain Couplings
Roller chain couplings come in various sizes and specifications to accommodate a wide range of mechanical power transmission applications. The standard sizes and specifications of roller chain couplings typically include:
- Chain Size: Roller chain couplings are available in different chain sizes, such as 40, 50, 60, 80, 100, etc. The chain size indicates the pitch of the roller chain used in the coupling.
- Torque Capacity: The torque capacity of a roller chain coupling varies based on its size and design. Manufacturers provide torque ratings that specify the maximum amount of torque the coupling can handle without failure.
- Speed Rating: Roller chain couplings have a maximum speed rating, which indicates the highest rotational speed at which the coupling can operate safely and efficiently.
- Material: Roller chain couplings are commonly made from materials such as carbon steel, stainless steel, or nickel-plated steel, providing different levels of strength, corrosion resistance, and durability.
- Hub Type: Roller chain couplings may come with different hub types, such as pilot bore hubs or taper bore hubs, to suit various shaft connections.
- Number of Teeth: Some roller chain couplings have specific tooth configurations that can affect their performance and backlash characteristics.
- Misalignment Capacity: Manufacturers specify the maximum allowable misalignment (angular and parallel) that the coupling can accommodate to ensure reliable operation.
It is essential to refer to the manufacturer’s catalogs or product specifications to determine the exact sizes and specifications available for specific roller chain couplings. Selecting the right size and specifications depends on the application’s requirements, including torque, speed, misalignment, and environmental conditions.
Reducing Vibrations and Ensuring Smooth Operation with Roller Chain Couplings
Roller chain couplings are designed to provide a flexible and torsionally soft connection between shafts, which helps in reducing vibrations and ensuring smooth operation in mechanical power transmission systems. Here’s how roller chain couplings contribute to achieving these benefits:
- Shock Absorption: Roller chain couplings have the ability to absorb and dampen shock loads that may occur due to sudden starts, stops, or changes in the load. This feature prevents the transmission of these shocks to connected equipment, reducing vibrations and protecting the system from mechanical damage.
- Torsional Flexibility: The flexibility of roller chain couplings allows for slight misalignments between shafts. This capability helps in accommodating minor misalignments, which might otherwise lead to increased vibrations and noise in rigid coupling systems.
- Uniform Load Distribution: Roller chain couplings distribute the transmitted torque uniformly along the chain, reducing stress concentration on specific components. This even distribution of load helps in maintaining smooth operation and prolonging the life of the coupling.
- Damping Properties: The material properties of roller chain couplings, such as the use of elastomeric or plastic elements in some designs, provide inherent damping characteristics. This damping helps in absorbing vibrations and preventing resonance, ensuring stable and smooth operation.
- Reduced Backlash: Roller chain couplings exhibit minimal backlash due to the precise fit of the chain’s teeth with the sprockets. This feature is beneficial in applications that require accurate positioning and motion control.
By reducing vibrations and ensuring smooth operation, roller chain couplings contribute to improved overall system performance, reduced wear and tear on components, and enhanced reliability in various industrial applications.
How to Select the Right Roller Chain Coupling for Specific Machinery or Equipment?
Selecting the right roller chain coupling for specific machinery or equipment involves considering several important factors. Here’s a step-by-step guide:
- Torque Requirements: Determine the torque that the coupling needs to transmit between the driving and driven shafts. This will help you choose a coupling with the appropriate torque capacity for your application.
- Speed: Consider the operating speed of the machinery. Higher speeds may require special high-speed roller chain couplings designed to handle the centrifugal forces.
- Misalignment: Evaluate the degree of misalignment between the shafts. Different roller chain couplings have varying misalignment capabilities, so choose one that can accommodate the misalignment in your application.
- Space Constraints: Measure the available space for the coupling. Some roller chain couplings are compact and may be suitable for applications with limited space.
- Environmental Conditions: Take into account the operating environment, including temperature, humidity, and exposure to contaminants. Choose a coupling material and finish that can withstand the environmental conditions.
- Load Characteristics: Assess the nature of the loads and any shock or vibration present in the system. For heavy-duty or shock-loaded applications, consider using heavy-duty roller chain couplings.
- Alignment Maintenance: Evaluate the ease of alignment maintenance. Some couplings may require more frequent checks and adjustments to maintain proper alignment.
- Backlash: Determine the level of backlash permissible in the application. Certain couplings may introduce minimal backlash, which is critical in precision systems.
- Cost: Consider the overall cost, including the initial purchase price and long-term maintenance expenses. Opt for a roller chain coupling that provides the best value for your specific needs.
By carefully considering these factors, engineers and designers can identify the most suitable roller chain coupling that ensures reliable and efficient power transmission for their machinery or equipment.
editor by CX 2024-02-05
China Best Sales Roller Chain Coupling with Aluminum Cover and Sprockets
Product Description
Product Description
COUPLINGS
| HRC | FCL | Chain coupling | GE | L | NM | MH | Torque limiter |
| HRC 70B | FCL90 | KC4012 | GE14 | L050 | NM50 | MH45 | TL250-2 |
| HRC 70F | FCL100 | KC4014 | GE19 | L070 | NM67 | MH55 | TL250-1 |
| HRC 70H | FCL112 | KC4016 | GE24 | L075 | NM82 | MH65 | TL350-2 |
| HRC 90B | FCL125 | KC5014 | GE28 | L090 | NM97 | MH80 | TL350-1 |
| HRC 90F | FCL140 | KC5016 | GE38 | L095 | NM112 | MH90 | TL500-2 |
| HRC 90H | FCL160 | KC6018 | GE42 | L099 | NM128 | MH115 | TL500-1 |
| HRC 110B | FCL180 | KC6571 | GE48 | L100 | NM148 | MH130 | TL700-2 |
| HRC 110F | FCL200 | KC6571 | GE55 | L110 | NM168 | MH145 | TL700-1 |
| HRC 110H | FCL224 | KC8018 | GE65 | L150 | NM194 | MH175 | |
| HRC 130B | FCL250 | KC8571 | GE75 | L190 | NM214 | MH200 | |
| HRC 130F | FCL280 | KC8571 | GE90 | L225 | |||
| HRC 130H | FCL315 | KC1571 | |||||
| HRC 150B | FCL355 | KC12018 | |||||
| HRC 150F | FCL400 | KC12571 | |||||
| HRC 150H | FCL450 | ||||||
| HRC 180B | FCL560 | ||||||
| HRC 180F | FCL630 | ||||||
| HRC 180H | |||||||
| HRC 230B | |||||||
| HRC 230F | |||||||
| HRC 230H | |||||||
| HRC 280B | |||||||
| HRC 280F | |||||||
| HRC 280H |
Catalogue
Workshop
Lots of coupling in stock
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Efficient Power Transmission and Low Maintenance of Roller Chain Couplings
Roller chain couplings offer efficient power transmission and low maintenance due to their unique design and construction:
- High Torque Capacity: Roller chain couplings are capable of transmitting high torque between the driving and driven shafts, making them suitable for heavy-duty applications.
- Reduced Power Loss: The flexible and rugged nature of roller chain couplings helps minimize power loss during torque transmission, ensuring energy efficiency in the system.
- Shock Absorption: Roller chain couplings can absorb shocks and vibrations, protecting connected machinery and components from damage and wear.
- Misalignment Tolerance: They can accommodate both angular and parallel misalignments, reducing stress on the shafts and extending the equipment’s life.
- Simple and Reliable Design: Roller chain couplings have a simple design with fewer moving parts, leading to low maintenance requirements and reduced downtime.
- Easy Installation: Their easy installation process allows for quick setup, minimizing installation time and associated costs.
- Durability and Longevity: Roller chain couplings are made from robust materials such as steel, ensuring durability and longevity even in harsh operating conditions.
- Cost-Effectiveness: Due to their long service life and low maintenance needs, roller chain couplings offer a cost-effective solution for power transmission applications.
Overall, roller chain couplings provide reliable and efficient power transmission while requiring minimal maintenance, making them a preferred choice in various industries where continuous operation and reduced downtime are essential.
Roller Chain Couplings in Applications Requiring Frequent Starts and Stops
Yes, roller chain couplings can be used in applications that require frequent starts and stops. These couplings are designed to provide reliable torque transmission and accommodate misalignments even during repetitive and rapid motion changes.
The key features that make roller chain couplings suitable for such applications include:
- Durable Construction: Roller chain couplings are typically constructed from high-quality materials, such as steel or stainless steel, which offer excellent durability and resistance to wear and fatigue.
- Shock Absorption: The flexible nature of roller chain couplings allows them to absorb shocks and vibrations that may occur during frequent starts and stops, preventing damage to connected equipment.
- Backlash Minimization: Roller chain couplings are designed to minimize backlash, which is the amount of free play between the connected shafts. This feature ensures precise and reliable torque transmission, even when starting and stopping repeatedly.
- Smooth Operation: The chain and sprocket design of roller chain couplings allows for smooth operation, reducing jarring movements during starts and stops.
- Misalignment Tolerance: Roller chain couplings can accommodate angular and parallel misalignments between shafts, which is essential in applications where frequent starts and stops may lead to slight shifts in the alignment.
- Easy Maintenance: Roller chain couplings are relatively easy to maintain, making them suitable for applications requiring frequent operation. Regular inspection and lubrication can help ensure optimal performance.
It is important to select the appropriate size and type of roller chain coupling based on the specific requirements of the application, including the expected frequency of starts and stops. Proper maintenance and monitoring of the coupling’s condition can help prolong its lifespan and ensure smooth operation even in demanding applications with frequent motion changes.
What is a Roller Chain Coupling and How Does It Function in Mechanical Power Transmission?
A roller chain coupling is a type of flexible coupling used in mechanical power transmission systems to connect two shafts and transmit torque between them. It consists of two sprockets, one on each shaft, and a roller chain that meshes with the sprockets.
The functioning of a roller chain coupling is as follows:
- Connection: The roller chain coupling is installed by placing the two sprockets on the respective shafts. The sprockets are positioned facing each other.
- Meshing: The roller chain is then looped around the sprockets, and its pins engage with the teeth of the sprockets.
- Power Transmission: When one shaft rotates, the roller chain transfers the rotational motion to the other shaft through the meshing of the chain with the sprockets.
- Torque Transfer: The torque is transmitted from one shaft to the other via the roller chain. This allows the two shafts to rotate together, providing a flexible and efficient power transmission connection.
Roller chain couplings are known for their reliability, simplicity, and ability to handle high torque loads. They are widely used in various industrial applications, including conveyor systems, pumps, mixers, and other equipment that require reliable torque transmission.
editor by CX 2024-01-19
China Hot selling Roller Chain Coupling with Aluminum Cover and Sprockets
Product Description
1.Chain used
sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.
2. Number of teeth
sprockets are available with small and large numbers of teeth to match your usage conditions.
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Single pitch sprocket |
Double pitch sprocket |
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*Chain matched:35(06C) /06BTeeth:from 9-120 *Chain matched:40(08A) /08BTeeth:from 9-120 *Chain matched:50(10A) /10BTeeth:from 9-120 *Chain matched:60(12A) /12BTeeth:from 9-120 *Chain matched:80(16A) /16B Teeth:from 9-120 *Chain matched:100(20A)/20B Teeth:from 9-120 *Chain matched:120(24A) /24B Teeth:from 9-120 *Chain matched:140(28A) /28B Teeth:from 9-120 *Chain matched:160(32A) /32B Teeth:from 9-120 *Chain matched:200(40A) /40B Teeth:from 9-120 |
*P=25.4mm Teeth:from 7-100
*P=31.8mm Teeth:from 7-100
*P=38.1mm Teeth:from 7-100
*P=50.8mm Teeth:from 7-100
*P=63.5mm Teeth:from 7-100 |
3. Consturction
4. Material
Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.
5. Bore
Pilot bore, finished bore, taper bore, bearing hole and special bore
6. Treatment
Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.
Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.
FAQ
1. Are you manufacturer or trade company ?
We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
T/T . 30% deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
Please offer us 2D or 3D drawing (with material ,dimension,surface treatment and other technical datas etc.), quantity ,or samples .
Then we will quote the best price .
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Can chain couplings accommodate parallel misalignment?
Yes, chain couplings are designed to accommodate a certain degree of parallel misalignment between the connected shafts. Parallel misalignment refers to the situation where the axes of the two shafts are not perfectly aligned and run parallel to each other but at a distance.
Chain couplings have some inherent flexibility that allows them to tolerate a certain amount of parallel misalignment. The flexibility is primarily provided by the roller chain, which can compensate for small parallel displacements between the shafts. This flexibility helps to reduce stress on the coupling components and allows for smooth operation even in the presence of parallel misalignment.
However, it is important to note that chain couplings have limitations in terms of parallel misalignment. Excessive parallel misalignment beyond the specified limits can lead to increased stress, uneven load distribution, accelerated wear, and potential coupling failure. The manufacturer’s specifications and guidelines should be followed to ensure that the parallel misalignment remains within the acceptable range for the specific chain coupling being used.
Proper alignment during installation is crucial to minimize parallel misalignment. The shafts should be aligned as closely as possible to ensure optimal performance and longevity of the chain coupling and the connected machinery or equipment. In some cases, additional measures such as shims or adjustable mounts may be necessary to achieve the desired alignment.
Regular inspection and maintenance of the chain coupling are also important to identify and address any parallel misalignment issues that may arise over time. If significant parallel misalignment is detected, corrective measures should be taken to realign the shafts or consider alternative coupling options that are better suited for parallel misalignment requirements.
In summary, chain couplings can accommodate a certain degree of parallel misalignment, but excessive misalignment should be avoided. Proper alignment during installation and adherence to manufacturer’s guidelines are essential for ensuring optimal performance, reliability, and longevity of the chain coupling and the connected machinery or equipment.
How to install a chain coupling?
Proper installation of a chain coupling is crucial for ensuring its optimal performance and longevity. Here are the steps to follow when installing a chain coupling:
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Prepare the Work Area: Before beginning the installation, ensure that the work area is clean and free from any debris or contaminants. This will help prevent any damage to the coupling components during installation.
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Inspect the Components: Carefully inspect the chain coupling components, including the sprockets, roller chain, connecting pins, and bushings or bearings. Check for any signs of damage or wear. Replace any components that are worn or damaged.
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Position the Coupling: Position the coupling on the shafts that need to be connected. Ensure that the shafts are aligned properly and the coupling is centered between them.
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Install the Sprockets: Slide the sprockets onto the shafts, with the teeth facing each other. Make sure the sprockets are securely seated on the shafts and aligned with each other.
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Connect the Roller Chain: Loop the roller chain around the sprockets, ensuring that it is properly engaged with the sprocket teeth. Connect the ends of the roller chain using the connecting pins. Insert the connecting pins through the pin holes in the chain links and secure them with retaining clips or other fasteners.
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Tension the Chain: Adjust the tension of the roller chain to the manufacturer’s specifications. The chain should have the appropriate amount of slack to allow for smooth operation and accommodate misalignment but should not be too loose or too tight. Follow the manufacturer’s guidelines for determining the correct chain tension.
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Secure the Bushings or Bearings: If the chain coupling uses bushings or bearings, ensure they are properly installed in the bores of the sprockets and provide a secure and smooth rotation of the shafts.
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Apply Lubrication: Apply the recommended lubricant to the roller chain and sprockets. Proper lubrication is essential for reducing friction, wear, and noise, and it helps ensure smooth operation of the chain coupling.
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Check Alignment and Rotation: Once the chain coupling is installed, check the alignment of the shafts and the rotation of the coupling. Verify that the coupling rotates smoothly without any binding or interference.
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Inspect and Test: After installation, thoroughly inspect the entire chain coupling assembly. Look for any signs of misalignment, unusual noise, or vibration. Test the coupling’s operation by running the machinery at a low speed and gradually increasing to the normal operating speed. Monitor the coupling for any issues or abnormalities.
Following these installation steps will help ensure a proper and secure installation of the chain coupling, promoting efficient power transmission and minimizing the risk of premature failure or damage.
What are the advantages of using chain couplings?
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Flexible and Reliable Connection: Chain couplings provide a flexible and reliable connection between rotating shafts. They can accommodate misalignment between the shafts, including angular, parallel, and axial misalignments. This flexibility helps to reduce stress on the shafts and bearings, resulting in smoother operation and extended equipment lifespan.
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High Torque Capacity: Chain couplings are capable of transmitting high torque loads. The positive engagement between the sprocket teeth and the chain rollers allows for efficient power transfer, making them suitable for applications that require the transmission of substantial rotational forces.
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Mechanical Protection: Chain couplings act as mechanical protection by providing a breakable link in the power transmission system. In case of sudden overloads or jams in the system, the chain can break, preventing damage to the machinery components. This feature helps to protect expensive equipment and minimizes downtime for repairs.
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Misalignment Compensation: Chain couplings can compensate for misalignment between the connected shafts. They can tolerate angular misalignment, where the shafts are not perfectly aligned at an angle, parallel misalignment, where the shafts are offset from each other, and axial misalignment, which refers to displacement along the axis of the shafts. This ability to accommodate misalignment helps to prevent excessive stress and premature wear on the shafts and bearings.
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Wide Range of Applications: Chain couplings are versatile and find applications in various industries and machinery. They are used in conveyors, pumps, crushers, mixers, industrial drives, and many other systems. The ability to handle different torque requirements, speed variations, and misalignment conditions makes chain couplings suitable for a wide range of power transmission needs.
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Easy Maintenance: Chain couplings are relatively easy to maintain. Regular lubrication of the chain and sprockets helps to reduce friction and wear, ensuring smooth operation and extending the life of the coupling. Maintenance tasks such as chain tensioning and inspection can be carried out without requiring complex tools or specialized training.
In summary, the advantages of using chain couplings include their flexible and reliable connection, high torque capacity, ability to compensate for misalignment, mechanical protection, wide range of applications, and ease of maintenance. These features make chain couplings a preferred choice in various industries where efficient power transmission and reliable operation are vital.
editor by CX 2024-01-15
China Good quality Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling Kc 4012-10020
Product Description
Product Description
The roller chain coupling is a flexible coupling of amazingly simple construction. It consists of a combination of 1 coupling chain and a pair of coupling sprockets. Flexible and strong, the roller chain coupling is suitable for a wide range of coupling applications.
Roller chain coupling can used for the environment which with high temperature, wet and dirty conditions. It is not suitable for the occasion which is in high speed and with strong impact load. Roller chain coupling should working with excellent lubrication and protection cover conditions.
The common chain coupling includes double roller chain coupling, single row roller chain coupling, tooth shape chain coupling, nylon chain coupling. Its scale is compact and its weight is light. But roller chain coupling don’t have high requirement to installation precision.
Generally speaking, it is usually in long service life. Production line equipment for various kinds of frozen food and dehydrated vegetables should transport by stainless steel chain. Roller chains are widely applied to household, industrial and agricultural machinery, includes conveyor, drawing machine, printing machine, automobile, motorcycle and bicycle.
Main Features
1.Simple structure,easy assembly and disassembly.
2.Light weight,and long service life.
3.Have a certain ability to compensate for installation less precision.
4.Suitable for high temperature,wet and dusty industrial environment.
5.Can not for high speed,violent vibration.
Techncial Date
| KASIN No. | Chain Type | d | L | G | S | D | H | C | Weight/Kg | A | B | Casing Weight/Kg | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 3012 | 06B-2 × 12 | 12~16 | 64.8 | 29.8 | 5.2 | 35 | 45 | 10.2 | 0.31 | 69 | 63 | 0.22 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4012 | 40-2 × 12 | 12~22 | 79.4 | 36 | 7.4 | 35 | 62 | 14.4 | 0.73 | 77 | 72 | 0.3 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4014 | 40-2 × 14 | 12~28 | 79.4 | 36 | 7.4 | 43 | 69 | 14.4 | 1.12 | 84 | 75 | 0.31 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4016 | 40-2 × 16 | 14~32 | 87.4 | 40 | 7.4 | 50 | 77 | 14.4 | 1.5 | 92 | 72 | 0.35 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5014 | 50-2 × 14 | 15~35 | 99.7 | 45 | 9.7 | 55 | 86 | 18.1 | 2.15 | 101 | 85 | 0.47 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5016 | 50-2 × 16 | 16~40 | 99.7 | 45 | 9.7 | 62 | 93 | 18.1 | 2.75 | 110 | 87 | 0.5 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5018 | 50-2 × 18 | 16~45 | 99.7 | 45 | 9.7 | 70 | 106 | 18.1 | 3.6 | 122 | 85 | 0.6 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 6018 | 60-2 × 18 | 20~56 | 123.5 | 56 | 11.5 | 85 | 127 | 22.8 | 6.55 | 147 | 105 | 1.2 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 6571 | 60-2 × 20 | 20~60 | 123.5 | 56 | 11.5 | 1/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Can chain couplings transmit both torque and linear motion?No, chain couplings are primarily designed to transmit torque between rotating shafts and are not intended for transmitting linear motion. The main function of a chain coupling is to connect two shafts in order to transfer rotational power from one shaft to another. Chain couplings achieve torque transmission through the engagement of the roller chain with the sprockets on the connected shafts. As the driving sprocket rotates, it imparts rotational motion to the chain, which in turn rotates the driven sprocket connected to the other shaft. This mechanism allows the torque to be transmitted from one shaft to the other. However, chain couplings do not provide a means for converting or transmitting linear motion. They are not designed to handle axial displacement or linear forces. Attempting to use a chain coupling for transmitting linear motion would result in inefficient and unreliable operation, as the coupling is not designed to handle the specific requirements and forces associated with linear motion. For applications that require the transmission of linear motion, there are other types of couplings specifically designed for this purpose. Examples include rack and pinion systems, linear couplings, or specialized linear motion couplings that incorporate mechanisms such as ball screws or lead screws. These couplings are designed to convert rotary motion into linear motion or to transmit linear forces directly. It is important to select the appropriate coupling type based on the specific requirements of the application, whether it involves torque transmission or the transmission of linear motion. Consulting the manufacturer’s specifications, guidelines, or seeking expert advice can help ensure the correct coupling selection for a particular application.
What are the maintenance requirements for chain couplings?Maintaining chain couplings is essential for their reliable and efficient operation over time. Regular maintenance helps prevent premature wear, reduces the risk of unexpected failures, and prolongs the lifespan of the coupling. Here are some key maintenance requirements for chain couplings:
By following these maintenance requirements, you can ensure the optimal performance, longevity, and reliability of your chain coupling. Regular maintenance minimizes the risk of unexpected downtime, reduces repair costs, and maximizes the efficiency of your machinery or equipment.
How does a chain coupling work?A chain coupling works by connecting two rotating shafts using a roller chain and sprockets. The sprockets have teeth that engage with the rollers of the chain, creating a positive drive mechanism. When the first shaft rotates, it drives the sprocket attached to it. The engaged chain then transfers the motion to the second sprocket and the second shaft, causing it to rotate as well. The chain coupling design allows for flexibility and misalignment compensation. In the presence of angular misalignment between the shafts, the chain can accommodate the deviation by flexing and adjusting its position on the sprockets. Similarly, if there is parallel misalignment or axial displacement, the chain coupling can flex and adjust to maintain proper engagement and transmit torque between the shafts. The engagement between the sprocket teeth and the chain rollers ensures a positive drive, meaning that the torque from the driving shaft is efficiently transferred to the driven shaft. This makes chain couplings suitable for applications where high torque loads need to be transmitted. Proper lubrication is essential for the smooth operation and longevity of a chain coupling. Lubricants such as oil or grease are applied to the chain and sprockets to reduce friction and wear. The lubrication helps prevent heat buildup and ensures the chain and sprockets rotate smoothly, minimizing power losses and extending the lifespan of the coupling. In summary, a chain coupling operates by using a roller chain and sprockets to connect two rotating shafts. The engaged chain transfers torque from the driving shaft to the driven shaft, while accommodating misalignment between the shafts. The positive drive mechanism and the flexibility of the chain make chain couplings effective in transmitting high torque loads while allowing for smooth and reliable power transmission.
China Custom Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling Kc 4012-10020Product Description
Product Description The roller chain coupling is a flexible coupling of amazingly simple construction. It consists of a combination of 1 coupling chain and a pair of coupling sprockets. Flexible and strong, the roller chain coupling is suitable for a wide range of coupling applications. Main Features Techncial Date
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